Full Automatic Foaming machine (continuous Type)
Techinical Specification:
Size: 30m*8m*4m (L*W*H)
Surface Conveyor belt size:20m*2.5m*0.9m(L*W*H)
Exhaust Fan : 2 set
Side Board is Moving type ,length :20Meter High : 1.4meter
Conveyor speed :2-8Meter/Min
Side paper rewind device and paper feed device



Feature:
★ The device is mainly used to Produce the polyurethane sponge, Its automatization level is high, with low cost, high efficiency, good quality, can produce sponge density 4-120KG/M3, stable operating system, The quality is excellent. Soft polyurethane sponge is mainly used in furniture, shoe materials, bust, electronics, carpet and automobile industries;
★The continuous automatic foaming machine can also produce fireproof cotton, slow rebound, high rebound, super soft sponge, bust sponge, shoe sponge, high load-bearing sponge, imitation latex sponge, etc.;
★The sponge quality has uniform distribution of hardness, small density error and good stability;
★ Film lifting system/flattening device will reduce sponge waste;
★ The conveyor belt runs smoothly, and a synchronization device is installed to ensure that the side plate conveyor belt and the bottom plate conveyor belt are synchronized;
★The equipment structure is well-designed, and the mixing system is highly efficient. The raw materials are atomized into the mixing head by high pressure, so that the mixing is more uniform, the reaction is more complete, the sponge performance structure is better, and 1-3% TDI raw materials can be saved;
★ Imported electronic control equipment is adopted, which has high durability and precision, and reduces production failures.
Mixing system:
Stirring motor power: 37KW
High pressure system, high efficiency, high energy saving, good mixing effect
The sponge has a uniform structure, especially for calcium carbonate powder.
Safety protection switch to ensure production safety to avoid waste
Use professional high-pressure nozzles

Accessories tank:
Made of stainless steel
Quantity and specifications can be customized according to customer needs
The pipeline is composed of alloy high-pressure steel pipes, high-pressure joints and high-pressure hoses
High-pressure feed pump (optional):
It is durable, corrosion-resistant, wear-resistant, high-precision, high-temperature resistant, non-lubricating, high-viscosity, and even suitable for toxic media
Applicable viscosity range: 1CST-55000CST
Applicable temperature range: -50 degrees -200 degrees
Maximum applicable pressure: 300BAR
Equipped with a strong torque reducer, matched with a high-quality motor, running smoothly
Equipped with a large-capacity filter to efficiently convey the medium

Edge lifting film/flat top system (optional)
The purpose is to make the top of the sponge flat and reduce waste during the sponge production process


Bulk material tank-pipeline-cooling / heating system:
The volume and quantity of the tank can be customized according to customer needs, the main body is made of carbon steel, contains stainless steel coils, and is equipped with a stirring motor
The pipeline uses professional carbon steel fluid pipelines and alloy steel high-pressure pipelines, which are connected by flanges or high-pressure joints, and controlled by professional pneumatic valves.
Cooling/heating is equipped with a cold and heat dual-purpose refrigerator, which can adjust the temperature of the raw materials to the applicable temperature during production

Electric control box/operating system-flow meter:
Use German Siemens inverter and PLC
Computer (host computer)/human-machine touch screen operating system
The interface will display all the parameters during production: production sponge length/height, height curve of lifting plate, raw material temperature, production speed, production formula, pipeline pressure, flow change and other production information
Abnormal control alarm display
The production formula can be stored arbitrarily, and the formula production can be switched continuously during the production process
Discharge time control
The flowmeter adopts German professional imported electronic flowmeter with automatic compensation function